Apho ezi ityhubhu zisebenza ngcono (kwaye kutheni i-stainless ihlala iphumelela)
Iibhoyili zamandla, ii-HRSG, izifudumezi ze-petrochemical, kunye ne-compact heat exchangers zonke zixhomekeke kwi-ASTM A213 / SA213 iityhubhu ezingenamthungo. Xa i-chloride-izala i-condensate, imijikelo ehlala imanzi-yokoma, okanye iimfuno zococeko eziluqilima etafileni,iaustenitic amabakala angenanto (uthotho lweTP)ithanda ukodlula iChrome-amabanga e-moly ferritic enkosi kumhlwa jikelele kunye nokunganyangeki komngxuma, ukugqiba okugudileyo kwangaphakathi, kunye nokucoca lula. -ubushushu obuphezulu, inkonzo eyomileyo enomda ongqongqo wokuchwechwela isagciniweT-amabangaekudlalweni-ingakumbi kwizifudumezi kunye neebhanki zokufudumeza.
Iimeko eziqhelekileyo zokusetyenziswa:
I-Stainless (TP304/304H, TP316L/316H, TP321/321H, TP347/347H): izitshintshi zobushushu, iinyanda zecondenser, isondlo{8}}izifudumezi zamanzi, ukudleka okanye umjikelo{9}}inkonzo emanzi.
I-alloy ferritic (T9, T11, T22, T91): iheater eshushu/ireyitha amacandelo kunye neeheader apho{4}}ixesha elide amandla okurhubuluza alawula.
Ukukhetha iStainless vs. Chrome{1}}Moly: Indlela eSebenzayo
Indlela elula yokwenza isigqibo kukwenza imephueliphakathi + lobushushu + ekujoliswe kuko ebominikusapho olukwibakala.
Uluhlu loku-1-Izikhokelo zokukhetha ngokukhawuleza
|
Umkhombandlela wenkonzo |
Stainless TP usapho (eqhelekileyo) |
Usapho lweFerritic T (eqhelekileyo) |
|
Iikloridi / imijikelo emanzi-yokomileyo / ucoceko |
TP316L/316H; TP304/304H ukuba iikloridi eziphantsi |
Ayikhethwa |
|
Ukulawula uvakalelo kwiqondo lobushushu eliphezulu |
TP321/321H (Ti{2}}izinzile); TP347/347H |
- |
|
Umda ophakamileyo wokuhamba (irhasi eyomileyo, eshushu kakhulu) |
TP347H/321H kwiimeko ezikhethiweyo |
T91 > T22 > T11 ≈ T9 |
|
Owona mngcipheko usezantsi wokugalela kwinkonzo yamanzi olwandle |
TP316L (Mo{1}}ithwele) |
- |
|
Ixabiso-lokusebenza kwinkonzo eshushu ephakathi |
TP304/304H |
T11/T22 (xa umhlwa uphakathi) |
Iimpawu zeprojekthi zihlala zikhona; itafile yindlela emfutshane yovavanyo lwakwangoko.
AmaBanga angenaStainless ngokuJonga nje (i-TP Series)
Itheyibhile 2 - Ukhetho oluqhelekileyo lwetyhubhu engenanto phantsi kwe-A213
|
IBanga |
Iimpawu eziphambili zekhemistri |
Yintoni elungileyo kuyo |
Usetyenziso oluqhelekileyo |
|
TP304 / 304H |
~18Cr{3}}8Ni (H=uluhlu lwekhabhoni yobushushu obuphezulu) |
Usetyenziso olubanzi; iindawo ezicocekileyo; ukwenziwa kakuhle |
Icondenser/ubushushu{0}}iinyanda zotshintshiselwano, izifudumezi |
|
TP316L / 316H |
Yongeza ~ 2–3% Mo; L=phantsi C; H=ubushushu obuphezulu{4}} |
I-pitting engcono / ukuxhathisa intanda vs 304/304H |
Amanzi olwandle-okupholisa akufuphi, imidiya yekloridi |
|
TP321 / 321H |
I{0}}zinzisiwe |
Ulawulo lokuqonda kwiqondo lobushushu eliphakamileyo |
Iikhoyili zeheater enkulu,{0}}izitshintshi zobushushu obuphezulu |
|
TP347 / 347H |
Nb-izinzile |
Ngokufana nama-321; ifestile yokuqina eqinile |
I-furnace / i-boiler coils kunye nokuhamba ngebhayisikile ye-thermalH-amabanga ekujoliswe kuwo anyusile{1}}amandla obushushu; L-amabanga ekujoliswe kuwo weldability kunye nokuxhathisa uvakalelo kwinkonzo yamanzi. |
I-Ferritic Alloy "T" amaBanga kuMxholo
Itheyibhile 3 – Apho i-T9, T11, T22, T91 ilingana
|
IBanga |
Ingqiqo (igama) |
Imbonakalo yamandla (eshushu) |
Indima eqhelekileyo |
|
T11 |
~1.25Cr-0.5Mo |
Isiseko |
Ephakathi-ibhoyila yobushushu/ubushushu-iityhubhu zotshintshiselwano |
|
T22 |
~2.25Cr-1Mo |
↑ vs T11 |
Iibhanki ezishushu; ixabiso-umda wokuchwetheza osebenzayo |
|
T9 |
~9Cr-1Mo (i-ferritic) |
Ibhendi efanayo kwi-T22 |
Khetha iinkonzo ezishushu kunye neendawo zotshintsho |
|
T91 |
9Cr{2}}1Mo{3}}V-Nb (i-martensite enomsindo) |
Elona qela liphezulu |
Amacandelo ashushu kakhulu kwihitha/reheater |
Izifinyezo zeKhemistri (Uluhlu lweeReferensi)
Itheyibhile 4 - i-Austenitic stainless (i-TP series, wt.%)
|
IBanga |
C (L/H) |
Cr |
Ni |
Mo |
Isizinzi |
|
TP304/304H |
Ngaphantsi okanye ilingana no-0.035 / 0.04–0.10 |
~18–20 |
~8–11 |
- |
- |
|
TP316L/316H |
Ngaphantsi okanye ilingana no-0.035 / 0.04–0.10 |
~16–18 |
~10–14 |
~2.0–3.0 |
- |
|
TP321/321H |
Ngaphantsi okanye ilingana no-0.035 / 0.04–0.10 |
~17–19 |
~9–13 |
- |
Ti |
|
TP347/347H |
Ngaphantsi okanye ilingana no-0.035 / 0.04–0.10 |
~17–19 |
~9–13 |
- |
Nb/Ta |
Itheyibhile 5 - i-Ferritic alloy (T series, wt.%)
|
IBanga |
C (uhlobo.) |
Cr (uchwethezo.) |
Mo (uchwethezo.) |
V/Nb/N (xa kufanelekile) |
|
T11 |
Ngaphantsi okanye ilingana no-0.12 |
~1.0–1.5 |
~0.44–0.65 |
- |
|
T22 |
Ngaphantsi okanye ilingana no-0.15 |
~1.9–2.6 |
~0.87–1.13 |
- |
|
T9 |
Ngaphantsi okanye ilingana no-0.15 |
~8–10 |
~0.9–1.1 |
- |
|
T91 |
0.08–0.12 |
~8–9.5 |
~0.85–1.05 |
V, Nb, N izongezo ezincinci |
Qhagamshelana ne-ASTM A213/SA213 yamva nje yokulawula imida kunye nokunyamezela ukuhlalutywa kwemveliso.
Oomatshini &-Iiqondo lobushushu eliPhezulu (Ubuncinane kwiTempile yeGumbi)
Itheyibhile 6 – Ubuncinane obubonisayo (jonga ikhowudi yangoku/umgangatho)
|
Usapho / iBanga |
I-tensile min |
Isivuno min |
Elongation min |
|
IAustenitic (umz., TP304/316L) |
≈ 515 MPa (75 ksi) |
≈ 205 MPa (30 ksi) |
≈ 35% |
|
TP321/347 (amanqaku e-H) |
≈ 515 MPa |
≈ 205 MPa |
≈ 30–35% |
|
T11/T22 |
≈ 415 MPa |
≈ 205 MPa |
≈ 20% |
|
T91 |
≈ 585 MPa |
≈ 415 MPa |
≈ 20% |
Amanqaku okuVelisa - angenamthungo kuphela (A213 Scope)
- Iindlela:kushushu-kugqitywe emva koko kwabanda{1}kugqitywe ngokobukhulu; isisombululo esingena-stainless rhoqo - sihlanjululwe kwayei-pickled/engenziwangaye-ID ecocekileyo.
- Unyango lobushushu:iaustenitic stainless{0}}isisombululo anneal + ipholile ngokukhawuleza; I-T91-iqhelekile & nomsindo (ngokukodwa); T11/T22-normalizing okanye subcritical unyango njengoko kuchaziwe.
- Umphezulu kunye nococeko:iityhubhu engacocekiyo ebonelelwa rhoqo nge-ID esezantsi{0}enoburhabaxa ukuhambisa ubushushu obusebenzayo kunye nokucoca{1}}kwi{2}}kwindawo yesiqhelo.
- Ijometri:ukunyamezelwa okuqinileyo kwe-OD/ukutyeba kunye nokuthe tye kunceda ukudibanisa kunye netyhubhu-uku{1}}kwi-tubesheet welding.
- U{0}}goba:ngokuqhelekileyo ebonelelwa ngobushushu obungenasici{0}}iinyanda zotshintshiselwano ezinerediya egobileyo elawulwayo kunye nesiqabu soxinzelelo xa kuyimfuneko.
Uvavanyo kunye noHlolo kufuneka uluchaze
Uluhlu 7 – Iimfuno eziqhelekileyo phantsi kwe-A213 (iprojekthi-ixhomekeke)
|
Into |
Stainless TP series |
T-uthotho (T11/T22/T91) |
|
I-Hydrostatic okanye uvavanyo lombane lwe-NDE |
Kunyanzelekile (enye okanye enye) |
Kunyanzelekile (enye okanye enye) |
|
I-Eddy yangoku / i-ultrasonic (NDE) |
Ihlala ixelwa kwi-100% yokhuseleko |
Ihlala ixelwa kwi-100% yokhuseleko |
|
Ukucaba / ukuvutha / uvavanyo lwe-flange |
Njengoko kuchazwe ngu-A213 |
Njengoko kuchazwe ngu-A213 |
|
Ubungakanani beenkozo (austenitic) |
Kuyafuneka apho kufanelekileyo |
- |
|
Uvavanyo lwe-Intergranular corrosion (IGC) |
Ngomyalelo (umzekelo, iindlela zeASTM A262) |
- |
|
Ukulawula ubulukhuni |
Ngokuqhelekileyo ulwazi |
Okubalulekileyo kwi-T91 ngenkqubo nganye |
|
PMI & namaxwebhu |
I-PMI kwii-bundles; Iphakheji epheleleyo ye-MTC |
I-PMI kwii-bundles; Iphakheji epheleleyo ye-MTC |
Ukufumaneka koMda (iSingqinisiso sombhobho we-Octal)
Itheyibhile 8 – imvulophu yonikezelo eqhelekileyo (iprojekthi-ingqale)
|
Ipharamitha |
Stainless TP series |
T-uthotho (T11/T22/T91) |
|
Ngaphandle kwedayimitha |
~12.7–114.3 mm (½ kwi–4½ kwi) |
Uluhlu olufanayo |
|
Ubunzima bodonga |
~1.24–12.7 mm (ngeshedyuli/umzobo) |
~2–16 mm (iindonga ezinzima zikhona.) |
|
Ubude |
Ukuya kuthi ga kwi-12 m eqhelekileyo; sika-ukuya{2}}ubude |
Ukuya kuthi ga kwi-12 m eqhelekileyo |
|
Ukugqiba |
Ichongiwe/yapaswa, yakhazimliswa kwi-req |
Ukugqiba okuqhelekileyo/okunomsindo |
|
Umbhobho uyaphela |
Iziphelo ezicacileyo; ityhubhu-ukuya{1}}ukulungiselela i-tubesheet |
Iziphelo ezicacileyo; beveled ukuba req |
Uluhlu lokuHlola (Yintoni emayifakwe kwiDatasheet)
- Ibakala kunye nemeko: TP304/316L/321/347 (L/H njengoko kufuneka) okanye T11/T22/T91 ngonyango olufunekayo lobushushu.
- Imilinganiselo: OD, udonga, ukusika ubude; U-goba iradiyi kunye nokunyamezela umlenze ukuba kufanelekile.
- Unyango lobushushu kunye nomphezulu: isisombululo se-anneal + pickling / passivation (i-stainless); lungisa/umsindo (njengoko kufanelekile).
- Isicwangciso se-NDE: uvavanyo lwe-hydrostatic okanye lombane; 100% eddy current/UT ukuba iyafuneka; indlela yokwamkelwa.
- Ulawulo lokubola: uvavanyo lwe-IGC lwamabakala azinzile ukuba lucacisiwe; imida yekloridi; iprotocol yokucoca.
- Uxwebhu: I-MTC nge-EN 10204 (umz., 3.1), ukulandeleka, ukupakisha, ukumakisha.
- Iqela lesithathu: ubungqina/ukuhlolaifumaneka ngesicelo(BV, SGS, njl.).
FAQ
Q1: Ndikhetha njani phakathi kwamabanga e-TP angenastainless kunye ne-chrome-amabanga e-moly T phantsi kwe-ASTM A213/SA213?
A1:Sebenzisa amabanga e-TP kwinkonzo emanzi / emdaka okanye yekloridi kunye neemfuno zococeko; sebenzisa amabanga e-T xa womile uphezulu-amandla okurhubuluza kobushushu ngoyena mqhubi.
Q2: Nguwuphi umahluko obonakalayo phakathi kwe-SA213 T11, T22, kunye ne-T91 ityhubhu?
A2:I-T11 sisiseko seqondo lobushushu eliphakathi, i-T22 yongeza umda we-creep kumacandelo ashushu, kwaye i-T91 isetyenziselwa owona -ubushushu bobushushu obuphezulu/umsebenzi wokufudumeza.
Q3: Loluphi uhlolo kunye namaxwebhu ekufuneka ndiwacele kwi-ASTM A213/SA213 ityhubhu?
A3:Cela i-hydrotest okanye uvavanyo lombane lwe-NDE, i-100% eddy yangoku/UT ukuba iyafuneka, i-PMI, kunye ne-EN epheleleyo 10204 3.1 ye-MTC enobushushu{2}}iirekhodi zonyango.
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