LSAW Umbhobho weMveliso Line

Umatshini wokusila weLSAW lutyalo-mali{0}}ixesha elide. Xa abathengi bejonga umgca wemveliso, ababuzi nje "Ngaba inokwenza umbhobho we-LSAW?" – bayakhathalaubungakanani kunye noluhlu lwebakala, umgangatho ozinzile, imveliso nganye shift, inqanaba automation, ulawulo lwedijithali kunye neendleko zokusebenza. Umgca olungileyo unika ukungaguquguquki, i-API{1}}umbhobho ohambelanayo kunye nempumelelo eqikelelweyo; umgca ompofu uba ngumqobo kunye nomthwalo wokulondoloza.

Apha ngezantsi kukho -icala lenkcazelo yecala langokuJCOE LSAW umgca wokuvelisa umbhobho wentsimbi, ngokusekelwe kwinkqubo eqhelekileyo eboniswe kumzobo wakho wokuhamba.

Lo mgca wokuvelisa umbhobho wensimbi we-LSAW wenzelwe ii-mills ezifuna ukubonelelaenkulu-idayamitha, enzima{1}}umbhobho wodongakwimibhobho {{0} yelizwe kunye nomsebenzi onzima wolwakhiwo. Ngokwenziwa kwe-JCOE, ukuwelda -kwamacala e-SAW kabini kunye nokwanda{3}}nobude obubandayo obugcweleyo, umgca ungalungiselelwaUmbhobho womgca we-API 5L, umbhobho wokupakisha okanye umbhobho wesakhiwo, kuxhomekeke kugxininiso lwakho lwemarike.

Iiprojekthi eziqhelekileyo zibandakanya-iintambo zothumelo lwe-oyile kunye nerhasi emide, imibhobho emikhulu yamanzi, iibhatyi zaselunxwemeni kunye neziseko ze-monopile, kunye neengqumba ezinkulu elunxwemeni. Isixhobo kunye noyilo lwenziwe ngokwemilinganiselo yakho ekujoliswe kuyo kunye neetoni zonyaka, ukuze ube nokufikelela kwimveliso ekhuphisanayo ngaphandle kotyalo-mali ngaphezulu{1}}kumthamo ongasetyenziswanga.

Ubunjineli{0}}uyilo olukhokelayo, hayi nje uluhlu lwezixhobo
Siqala kumxube wemveliso yakho, imigangatho ekujoliswe kuyo (API/ASTM/EN/GB), iitoni kunye neemeko zeworkshop, emva koko siyile umgca ojikeleze oko-ukuphepha phantsi{1}}koomatshini bobungakanani, ngaphezulu{2}}kotyalo-mali, okanye imiqobo phakathi kokuyila, ukuwelda, i-NDT kunye nokwaleka.

Isisombululo esidibeneyo ukusuka kumbhobho ukuya kwi-coating
I-LSAW, i-SSAW, i-ERW, i-seamless kunye ne-3LPE / i-FBE imigca yokugquma icwangciswe njengenkqubo enye enobuchule obuhambelanayo kunye ne-logistics, ngoko ujongana nomthengisi omnye onoxanduva endaweni yokulungelelanisa abathengisi abaninzi kunye neeyunithi ezingahambelaniyo.

Ulawulo oluhlakaniphile kunye nokulandeleka okupheleleyo kwe-QA eyakhelwe ngaphakathi
Sidibanisa i-PLC/MES okanye i-SCADA ukuze iiparamitha eziphambili (i-welding, ukwanda, i-hydrotest, i-coating) ibekwe esweni kwaye irekhodwe ngombhobho ngamnye, ikunika ii-alamu zexesha lokwenyani, iingxelo ezizenzekelayo kunye nemveliso epheleleyo + ukulandeleka kwe-QA kuphicotho lwabathengi.

Ukuqala ngokukhawuleza{0}phezulu kunye nomngcipheko weprojekthi osezantsi
Ufumana umgca ofikelela kwimveliso ezinzileyo, ethengiswayo ngokukhawuleza, ngoqhekeko olumbalwa kunye nokulinga okuncinci{0}}kunye{1}}nempazamo. Ukwenza oko, sibandakanya uyilo lwenkqubo, uyilo, ukubeka iliso kufakelo, ugunyaziso kunye noqeqesho lomsebenzisi, ngoko ke awufumani matshini kuphela-ufumana inkqubo yemveliso enokuqalisa ukuvelisa ukuhamba kwemali ngexesha elifutshane kakhulu.

Ixabiso-lomjikelo wobomi kunye nokuphucula engqondweni
Awuhlawuleli kuphela umgca namhlanje, uhlawulela iindleko zayo zokusebenza kwiminyaka eyi-10-15 ezayo. Sikhetha izixhobo ezingundoqo ezisebenzisa amandla, izinto ezisetyenziswayo, iinxalenye ezisecaleni kunye nomngcipheko wexesha lokuphumla, ukuze iindleko zakho zokusebenza ngetoni nganye zihlale zikhuphisana. Umgca wenziwa ngeendlela ezicacileyo zokuphucula okuzenzekelayo, ubungakanani obutsha kunye namabanga aphezulu, ngoko ke xa imarike yakho itshintsha unokutshintsha kwaye wandise endaweni yokukrazula yonke into kwaye uqale kwakhona.

Umzobo ubonisa ukuhamba kwemveliso yombhobho wentsimbi ye-JCOE LSAW epheleleyo, ukusuka kwipleyiti ukuya kumbhobho ogqityiweyo olungele ukugquma:

1. Ukulungiswa kwepleyiti kunye nokuhlolwa kwe-UT
2. Umphetho wokugaya kunye nomphetho ngaphambili{0}}ukugoba
3. I-J–C–O yenza kunye ne-tack welding
4. Ukuwelda kwangaphakathi nangaphandle{0}}kocingo lweSAW
5. Ukuhlolwa kwe-UT / RT kwi-intanethi ye-weld seam
6. Okugcweleyo-ubude obubandayo nokwandiswa kunye nokolulwa
7. Uvavanyo lwe-Hydrostatic kunye ne-NDT yokugqibela
8. Phelisa ukubethelela, ukulinganisa, ukuveyisha kunye nokumakisha
9. Ukutshintshela kwipeyinti okanye i-3LPE / FBE yokugqoka kunye nokugcinwa

Umtyali-mali ngamnye unomxube wemveliso eyahlukileyo, isakhiwo kunye nohlahlo lwabiwo-mali, ngoko ke asinikezeli "isakhiwo esinye silingana nazo zonke" isisombululo. Umgca wemveliso we-LSAW uqwalaselwe malunga neyakhoiisayizi ekujoliswe kuzo, iitoni zonyaka kunye nocweyo olukhoyo, ukuze ufumane umthamo owaneleyo ngaphandle kokwakha ngaphezulu{0}}ubungakanani, kunzima{1}}ukuqhuba{2}}ilitye lokusila.

• Ukukhetha umthamo

Uyilo oluqhelekileyo luqala ukusuka200,000 t/ngonyaka ukuya kwi-1,000,000 t/ngonyaka, kunye nokwenza, i-welding, ukwanda kunye nezantya zokuvavanya ezihambelanayo. Umzekelo, umgca we-300,000 t/year unokwenziwa8-10 imibhobho / iyure, ngelixa umgca wama-700,{1}} t/unyaka unokujolisa18-22 imibhobho / iyure, kunye nezikhululo ze-SAW, i-expander kunye ne-hydrotester yonke isayizi ukugcina isantya.

• Ububhetyebhetye bobeko – umgca othe ngqo, U{0}}imilo okanye iindawo ezinxuseneyo

Sihlengahlengisa uyilo kwisakhiwo sakho kunye ne-crane coverage.
Umzekelo:

1. Kwingqo-uyilo lomgca, ipleyiti UT → i-edge mill → i-JCOE cofa → ngaphakathi SAW → ngaphandle kwe-SAW → isandisi esibandayo → ukuvavanya kwamanzi → ukuguqa zonke zilandela icala elinye, zilungele indawo ende, emxinwa.
2. KwiU{0}isakhiwo esimile, umshicileli we-JCOE kunye ne-SAW welding zikho kwelinye icala le-workshop, kwaye i-expander ebandayo + i-hydrotester iqhutywe ngokuhambelanayo kwelinye icala; imibhobho idlulisela ngapha, ngoko wenaukunciphisa ubude besakhiwo kunye nomgama wokuhamba we-crane.
3. Apho nawe unomgca ongenamthungo, sinokubeka iukuhamba-umqadi ofudumeza izikokwayeilitye lokusilakwindawo eyahlukileyo eshushu-ekupheleni kwebheyi, emva koko wabelane ngokugqibezela, NDT kunye nolungiselelo lokugquma ngomgca weLSAW ukugcina indawo kunye neendleko zokuphatha.

Umbono ulula: sebenzisa izakhiwo zakho ezikhoyo kunye neentsimbi ze-crane kangangoko kunokwenzeka, kwaye ulungiselele izixhobo ngokunjaloizinto ziya phambiliendaweni ye-zig-ezagizayo kwaye ivale iikhrayini.

• Inqanaba lokuzenzekelayo - bangaphi abantu kwishifti nganye, benza ntoni

Siyila inqanaba le-automation ukuhambelana neendleko zakho zabasebenzi kunye nesimbo solawulo:

1. A ngaphezulu umgca wesandlainokufuna ngeenxa zonke20–30 abaqhubi shift nganyengaphaya kweplate prep, ukwenza, SAW, expander, hydrotest kunye nokugqiba. Abaqhubi babeka ngesandla iiparamitha ezininzi kwaye bahambisa imibhobho ngeekhreyini eziphezulu rhoqo.
2. A phezulu-umgca ozenzekelayoinokubaleka malunga10–15 abaqhubi shift nganye, ngenxa yokuba izikhululo ezininzi zisebenzisa ukulandelela kwe-seam ngokuzenzekelayo, iinkqubo ze-welding ezicwangcisiweyo, ukubuyiswa kwe-flux ngokuzenzekelayo, iitroli zokudlulisa umbhobho ngokuzenzekelayo, i-intanethi ye-UT ngokumakishwa kwe-auto, kunye nezikrini zokulawula eziphakathi kwigumbi lokulawula.

Kuzo zombini ezi meko imveliso API{0}}iyahambelana, kodwa ingokwe-toni yeendleko zabasebenzi, uzinzo kunye nokulula kolawulozahluke kakhulu. Siyakunceda ukhethe inqanaba apho yakhoixesha lokuhlawula kunye nosuku{0}}lo{1}}losuku lokusebenzaYenza ingqondo.

• Ukuhlanganiswa kwengubo

Xa utyala imali kwi aI-3LPE / 3LPP / FBE umgca wokugquma okanye umgca wokupenda, siyila ukuphuma komgca we-LSAW kunye nokungena komgca wokugquma ukuze imibhobho ihambe nge-conveyor, imoto yokudlulisa okanye i-roller indlela ngqo kwi-blasting kunye ne-coating. Oku kunciphisa umonakalo wokuphatha i-yard, igcina i-forklift / ixesha le-crane, kwaye ikuvumela ukuba usebenzise umbhobho wensimbi kunye nokugquma njengendlela yokuvelisa imveliso eqhubekayo.

• ETshayina{0}esekwe, kufutshane neendawo zokusila zokwenyani

Sizinze e-China, apho uninzi lwezingqusho ezinkulu zehlabathi ze-LSAW, SSAW kunye ne-ERW ziqhuba. Sisebenza ngokuthe ngqo nabenzi bezixhobo zasekuhlaleni kunye neendawo zokusila, ngoko ke umgca esiwenzela wena usekwe kubuchwephesha obuqinisekisiweyo baseTshayina, idatha yemveliso yokwenyani kwaye yintoni esebenza kumgangatho wevenkile{1}hayi nje uyilo lwencwadana.

• Ukufikelela kwitekhnoloji ephucukileyo kodwa ekhulileyo

Ii-mill zaseTshayina zisebenzisa oshicilelo lwamva nje lwe-JCOE, ezininzi-iinkqubo ze-SAW zocingo kunye nolawulo lwedijithali/i-NDT yonke imihla. Sikunceda ukhethe izixhobo kunye neenkqubo zolawulo ezikwinqanaba eliphezulu kwaye esele ikwindawo-evavanyiweyo kwizityalo eziphakamileyo{3} zetonnage, ukuze ungabi "yindawo yovavanyo" kwizisombululo ezingangqinwanga.

• Ixabiso elicacileyo lemali, kungekhona nje ixabiso eliphantsi

Asizami ukuba ngoyena matshini unexabiso eliphantsi ephepheni. Kunoko, sidibanisa i-CAPEX efanelekileyo kunye neendleko ezifihlakeleyo eziphantsi: ukulungiswa okungcono, abaqhubi abambalwa bemveliso efanayo, i-scrap encinci kunye nokusebenza kwakhona, i-QA elula kunye nophicotho. Kuwe, oko kuthetha umgca onexesha lokubuyisela ngokwenyani kunye neendleko ngetoni nganye ezinokukhuphisana kwimarike yakho ekujoliswe kuyo.

• Utyalo-mali oluselubala kunye nendlela yokuphucula kwixesha elizayo

Ukusukela ekuqaleni sikubonisa ubume obahlukeneyo-umthamo, inqanaba le-automation, abasebenzi, ukusebenzisa amandla{1}}ukuze uqonde ukuba uhlawulela ntoni kwaye ungazuza ntoni. Umgca uyilwe ukuze uphucule kamva (ukuzenzekelayo ngakumbi, amabanga aphezulu, i-NDT eyongezelelweyo okanye umthamo wokugquma) ngaphandle kokwakha kwakhona ukusuka kwi-zero, ukukhusela utyalo-mali lwakho njengoko ishishini lakho likhula.

Iziqinisekiso

 

Isatifikethi seCE

Isatifikethi se-ISO 9001

Isatifikethi se-API Q1

Isatifikethi se-ABS

Isatifikethi se-AP-5L

Isatifikethi se-API-5CT

 

I-LSAW (JCOE) Umgca wokuVelisa uMbhobho wentsimbi

IiParameters ezingundoqo zobuGcisa (Isisombululo esilungiselelweyo)

• Inkqubo yokuqulunqa: J-C{1}}O{2}}E isenzangekabini-macala amaninzi{1}}ngocingo olufakwe kwi-Arc Welding (SAW)
• Uhlobo lweMveliso: Enkulu-idayamitha, engqindilili-udongaImibhobho yentsimbi ye-LSAWkwimibhobho kunye nezicelo zesakhiwo
• Uluhlu lweDamitha yoMbhobho (OD): 16"–56" (406–1422 mm)
• Umbhobho Ubude: Ukuya kuthi ga kwi-12 m(ubude obusisigxina okanye obungacwangciswanga)
• IMigangatho Esebenzayo: API 5L / ISO 3183 / GB/T 9711(iprojekthi{{0}esekwe ngokwezifiso ikhona)
• Uqwalaselo lweSixhobo esiPhambili:
• Ukugaya umda & ngaphambili{0}}ukugoba →Umatshini wokwenza i-JCO→ tack welding → ngaphakathi nangaphandle SAW → ukwanda okubandayo → uvavanyo lwe-hydrostatic → ukuhlolwa kwe-UT/RT → ukuphela kombhobho beveling & ukumakisha

Iifayile ezishisayo: LSAW Umbhobho Production Line, China LSAW Umbhobho Production Line abavelisi, ababoneleli, umzi-mveliso